IIot Security: Know the Risks, Take Preventive Measures
Answered July 18 2019
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Asset Management Questions & Answers
What Are Ideal Preventive Maintenance Schedules for Manufacturing Equipment?
Here is what some experts had to say on preventive maintenance schedules and their recommendations for fleshing out your strategy.
How to Create a Thermographic Inspection SOP
Most high-performing organizations ensure a committed adherence to best practices by using a thermographic inspection standard operating procedure (SOP).
Preventive Maintenance vs. Reliability-Centered Maintenance: 7 Questions Your Team Should Understand
Although both preventive maintenance and reliability-centered maintenance have the same end goals, they approach assigning maintenance tasks differently.
How to Prevent Common Conveyor Problems with Preventive Maintenance
Preventing the main problems with a conveyor starts with knowing what you’re dealing with. Here are a few high-level steps you could do to avoid setbacks.
SMED: How To Reduce Your Changeover Time
Single-minute exchange of die (SMED) is a strategic process that allows teams to reduce the amount of time required to complete equipment changeovers.
What’s the Best Maintenance Metric for Your Team to Measure?
There are many ways to figure out how your maintenance team is performing. We've made it simple in this short quiz to find out the best metric for you!
What is FRACAS?
FRACAS is a three-step process that stands for Failure Reporting, Analysis, and Corrective Action System. We explain the entire FRACAS process here.
What Should Reliability Engineers Do? What Should They Learn? What Skills Should They Have?
Reliability engineers are responsible for identifying and managing asset reliability risks and then working to reduce those risks.
How Do I Create a Sustainable Reliability Program? What Elements Are Included?
Creating a sustainable reliability program requires the right people, processes, and technology from companies that commit to change in corporate culture.
What are some quick wins for my reliability program?
A few quick wins for your reliability program include improving lubrication, optimizing preventive maintenance, and tightening STO.
What was the role of maintenance in the 2019 California wildfires?
Insufficient infrastructure maintenance practices contributed to the overall devastation in the 2019 California wildfires.
Reliability Centered Maintenance Explained & How to Successfully Perform RCM
Reliability centered maintenance (RCM) is a maintenance strategy that involves using the most optimal methods to keep equipment running.
What is Lean Maintenance? The Proactive Way to Maintain Systems and Machinery
Lean maintenance is a proactive maintenance philosophy/ and strategy that aims to support reliability in the most efficient way possible.
Why a Floating Schedule Makes Sense for Equipment Repairs
A floating schedule helps add a great deal of flexibility to your equipment management program, allowing requests to be scheduled at a treshold.
What is PFMEA: How PFMEA Protects Businesses
PFMEA means Process Failure Modes & Effects Analysis. It is an analytical process used by businesses to locate and identify possible failures
What is DFMEA: How To Use Design FMEA to Keep Business Safe
Design failure mode and effects analysis (DFMEA) is a process tool that helps companies locate and repair design failures.
Planned Maintenance Systems (PMS) + 6 Features
A planned maintenance system, or PMS, helps maintenance teams track recurring maintenance tasks. They make sure each task occurs based on set intervals.
What are the most interesting statistics and facts about the true cost of downtime?
Manufacturers might see up to 800 hours of downtime per year. In 2016, the average cost of downtime per hour across all businesses came out to $260,000.
What is Risk-Based Maintenance?
Risk-based maintenance addresses risk-sensitive systems and machinery. RBM determines the most economical way to distribute resources to repair a system.
What are common preventive maintenance schedules and checklists for building controls?
Common preventive maintenance for building controls work to provide the maximum amount of comfort with minimal energy usage.
Usage-Based Preventative Maintenance: Keep Your Systems Up and Running Longer
Usage-based maintenance is a type of meter-based preventative maintenance. The trigger is when usage on a system or machine passes a threshold.
What are common preventative maintenance schedules and checklists for air compressors?
Common preventive maintenance for air compressors revolve around detecting and fixing leaks and maintaining proper pressure.
What are common preventive maintenance schedules and checklists for fans?
Common preventive maintenance for fans includes cleaning blades, lubricating parts, checking vibration, and inspecting bearings.
What are common preventive maintenance schedules and checklists for pumps?
Common preventive maintenance for pumps includes regular inspection for stability, scheduled lubrication, and potential problems.
What are common preventative maintenance schedules and checklists for fire alarms and smoke detectors?
Common preventive maintenance for fire alarms and smoke detectors is minimal and revolves around regular testing to ensure proper function.
What are common preventive maintenance schedules and checklists for a cooling tower?
Common preventive maintenance for cooling towers ensure circulating water is clean and mechanical function of fans and motors are maintained.
What are common preventive maintenance schedules?
Common preventive maintenance for chillers typically involves cleaning, monitoring temperature and pressure, and general system testing.
What are common preventative maintenance schedules and checklists for a boiler?
Boilers are heavy-duty equipment that generate hot water or steam by burning fuel. Boilers generally operate under high temperatures and pressures.
What are common preventative maintenance schedules and checklists for motors?
What are common preventive maintenance schedules and checklists for an air handler?
Common preventive maintenance for air handlers includes making sure filters and coils are clean and dampers and ducts are efficient. Beyond a quick visual daily inspection, most air handler maintenance tasks can be performed monthly or annually.
How can we reduce forest fires through better preventive maintenance?
Forest fires can be reduced by protecting areas around young forests and good sanitation practices in mature forests. Read more here.
What are common preventative maintenance schedules and checklists for lighting?
What are common preventative maintenance schedules and checklists for a steam trap?
Preventive maintenance checklists for steam traps include items about temperature, pressure, condensation and equipment functioning.
What are strategies to reduce corrective maintenance time?
Equipment failures are a major setback for plant operations. During breakdowns, restoring plant operations lies in the hands of the maintenance team.
Understanding and Performing Criticality Analysis in Maintenance
Criticality analysis is a measurement used to prioritize assets in maintenance planning, combining the seriousness and frequency of a potential failure.
How do I get Operations on board with preventive maintenance tasks?
Since Operations often focuses on production uptime while maintenance focuses on improving reliability and minimizing costs, the two are often at odds.
CNC Machine Maintenance: Staying on Top of Preventive Maintenance
Staying on top of maintenance issues for CNC machines requires careful scheduling, observant technicians, available parts, and comprehensive documentation.
Maintainability Definition & Calculations
Maintainability refers to the ease with which maintenance activity can be performed on an asset or equipment. Learn more about maintainability.
How do I improve schedule compliance for my preventive maintenance?
The key to improving schedule compliance for your preventive maintenance is to analyze your data. This starts with tracking your PM work orders.
How to Measure and Improve Schedule Compliance for Preventive Maintenance
To track your schedule compliance, simply find out how many PMs you complete before their due date and compare those to the total scheduled.
The Recommended Method of Documenting Preventive Maintenance
The way I’d advise documenting preventive maintenance is with a CMMS or other form of work order management software, but the exact way may depend.
How can preventive maintenance improve workplace safety?
When heavy equipment starts wearing out, it can get dangerous. To understand the impact PM has on workplace safety, it might help to look at a few examples.
What types of preventive maintenance do people tend to miss?
The first type of PM people often overlook is checking fluids in equipment. Hydraulic fluid in machinery, for instance, needs to be routinely monitored.
What are some tips and ideas for ensuring team adoption of a preventative maintenance program?
If you want a successful preventive maintenance program, you have to start with the technicians. If they don’t buy into it, failure is imminent
How can I optimize an existing preventive maintenance plan?
John Day, Jr. proposed the 6:1 rule. This rule asserts that for every 6 PM tasks you perform, you should be finding one corrective maintenance task.
How do you reduce preventive maintenance costs & maintain efficiencies?
Costs link directly to how reliable your equipment is, making it rather difficult to find ways to cut costs while maintaining the health of your assets
Will the amount of deferred maintenance increase or decrease in the future?
The signs seem to show that deferred maintenance will probably decrease in the future due to organizations recognizing the need for proper maintenance.
What is a good number of reactive to preventative maintenance jobs?
You might have heard of the 6:1 rule. The gist of this rule is that for every six preventive maintenance tasks you do, you should find one corrective task.
What are some common mistakes made with preventive maintenance?
There's a ton of different mistakes you can make when setting up and running a preventive maintenance schedule including planning scheduling and rollout.
Why is preventive maintenance important for property managers?
In property maintenance, issues that build and build can end up being massively expensive, difficult to fix, and potentially dangerous for the tenants.
Is it possible to perform too much preventive maintenance?
You'll actually find some divisive information out there. In short, it is entirely possible to do too much preventive maintenance.
Should you perform HVAC preventive maintenance?
In general, preventive equipment maintenance is a good idea for buildings and facilities - catching issues quickly helps avoid any unnecessary damage.
3 Steps of a Preventive HVAC Maintenance Program
A good preventive maintenance program is critical because a working HVAC system impacts the business’ ability to keep its service lines up and running.
Should supervisors participate in maintenance planning?
Supervisors are often largely focused on the day-to-day aspects of maintenance work, not the long-term goals of maintenance planning.
What are benefits and drawbacks of preventive maintenance?
The primary benefits of preventive maintenance come down to reliability. As you keep each asset in good repair, it’s less to break down.
When should I start a preventive maintenance program?
Ideally, you should try implementing a preventive maintenance program as soon as possible. You’ll want to start small though.
Boiler Preventive Maintenance Program & Checklist
A PM program not only keeps your boiler up and running reliably but also lengthens the life of your equipment and improves safety for employees.
How does preventive maintenance scheduling work?
The preventive maintenance scheduling process includes creating the PM, scheduling the PM, and assigning, completing, and logging the work.
Why is preventive maintenance important for organizations?
It's a little like your car - you want to maintain your vehicle before the issues occur so you're not stranded on the side of the road.
Which spelling is correct? Preventive or preventative maintenance?
Well, like a lot of the English language, there's not a technically "correct" word to say because both Preventive or preventative are correct