of companies who used a CMMS to manage their assets reported seeing improvements in equipment life
What Is a CMMS?
A computerized maintenance management system (CMMS) is software that stores data about maintenance performed on equipment, machinery, and other assets. A CMMS eliminates the need for manual spreadsheets, consolidating all maintenance in one place.
but only 20% of CMMS implementations are successful
UpKeep has a 100% CMMS implementation success rate
The CMMS Buyer's Guide
Selecting a CMMS for your team can be overwhelming. The goal of this Buyer's Guide is to help you navigate the process.Download Now
The Essential CMMS Implementation Guide
Most organizations go through the same challenges when implementing a CMMS. In this guide, we will go through common pitfalls maintenance teams face and how to overcome them.Download Now
What Should You Look for in a CMMS?
When it's time to select your CMMS, be sure to consider fit within your business, resources required, and the system's growth potential.
How a CMMS Works
At a high level, the CMMS is a data management system and the work order feeds data to that system. When a work order is closed, the data is processed by the system. Work orders contain data including parts and costs, wrench time, asset repaired, and time to complete. This data is then processed into reports used by maintenance managers and other departmental heads.
Any time a work request is submitted, the maintenance team uses the CMMS to create a work order. Additionally, recurring work orders may be created to handle preventive maintenance and inspections. Some systems can even automatically generate work orders based on data from sensors. After the work order is completed by a technician, it’s closed out and the data is entered into the system, making it available for reports and planning.
A mobile CMMS streamlines this entire process by allowing technicians to access and update work order information on site, saving valuable labor hours by keeping travel times to a minimum. Assuming data is entered into the system consistently, a CMMS can also expedite maintenance planning, scheduling, root cause analysis, and so forth by making information easily accessible.
The work order is created
A work order is assigned to a technician and asset.
The work order is completed
The technician updates the work order with new data (parts used, costs, time spent, meter readings, checklist items, etc).
The data is processed by the CMMS
The technician updates the work order with new data (parts used, costs, time spent, meter readings, checklist items, etc).
The data is surfaced
Management runs reports that reveal labor-intensive assets, technician productivity, and maintenance costs.
Features of a CMMS
Work Order Management
The work order is at the core of any CMMS, whether it is a work order for preventive maintenance, an inspection, or breakdown repair. With the CMMS, the maintenance manager can quickly assign work orders to technicians or teams. The technicians have accounts on the CMMS and get notified when a work order is assigned to them. You can also add locations, assets, parts, wrench time, costs, and other data to work orders. Completed work orders feed data to the CMMS for future reporting and analysis.
The work request gives operators, technicians, janitors, staff, and anyone else the ability to notify maintenance management about an issue. Anyone can access an online work request portal and CMMS users can create work requests from their mobile device. It’s as easy as taking a picture of the issue, creating a description, identifying a location or asset, and clicking submit. Management is then notified by email and push notification about the request.
Enterprise Asset Management
A CMMS tracks the entire lifecycle of an asset—from the original purchase date until it gets decommissioned. It also holds a preventive maintenance schedule and shows a history of work orders performed on a particular asset. Some CMMS products let you track downtime and depreciation. This data allows maintenance teams to align with accounting and operations on whether an asset should be saved or sold.
Only recently did a mobile CMMS app become a popular feature among CMMS providers. Before this was offered, technicians performed double data entry. That is, they wrote information related to work orders on paper and, after completing the work order, entered it into the CMMS on a desktop. The inability to log data onsite crippled productivity with an extra step. Before mobile apps, there were web versions of CMMS solutions that technicians could access on their phone but they left much to be desired.
These are just a handful of CMMS features.
To see other features that are in demand, visit UpKeep’s feature page.
A Brief History of CMMS
The first CMMS appeared around 1965 and was used by large manufacturers that owned IBM mainframe computers (the beastly kinds that are not used anymore). Technicians would log data on punchcards that were fed to the computer. Years later, they would log data on paper that was given to data entry specialists. Only in the 1980s when computers became more usable did technicians log data themselves directly into the system.
Usability is now less of an issue in the 21st century with personal computers. And a CMMS is not reserved for large manufacturers that have high maintenance budgets. Today, a CMMS is used by companies that have Internet in their facility and even the smallest maintenance budgets. This is because CMMS solutions are web-based and relatively affordable. For instance, UpKeep’s solutions start at $35/technician/month. There is even a free version.
Accessibility and affordability aside, today, a CMMS is judged mainly on its features and ease of use. Usability is still an important factor because, as more features are added, CMMS solutions can become increasingly complex which decreases any chance for successful implementation.
What's the Difference Between CMMS and EAM?
A CMMS is not to be confused with an enterprise asset management (EAM) system, which typically has a much more comprehensive level of functionality. The fundamental differences between these two systems ultimately come down to their breadth of applications, with CMMS’s being more specialized and EAM systems offering a wider range of features.
The Role of a CMMS
A CMMS is designed purely to handle the maintenance aspects of an organization’s operations. While modern systems often have features that somewhat overlap with EAM software, these tools are focused primarily on managing maintenance and repairs. The limited scope of a CMMS enables it to be highly specialized and streamlined, potentially allowing it to fulfill its role better than a more generalized software system would. Additionally, this level of focus makes it best for smaller organizations with a more limited maintenance budget.
The Role of an EAM System
For companies that operate on a larger scale, asset management often gets more complex and comprehensive, requiring a more comprehensive solution. Enterprise asset management (EAM) software includes a wider range of functionality than a CMMS does, including support for procurement, project management, engineering, accounting, safety, compliance, and enterprise-level strategic planning. As such, these systems include data on all aspects of an organization’s assets, not just those related to maintenance.
On-Premise vs. Cloud CMMS
CMMS can be divided into two general types: on-premise and cloud. The option you choose will have a significant impact on the way you use your CMMS.
What Is an On-Premise CMMS?
An on-premise CMMS is an in-house software system that manages maintenance data. You often pay upfront for the installation of the system and are responsible for setting up firewalls and IT infrastructure. These systems were used before high-speed Internet and software-as-a-service (SaaS) products existed. Today, cloud CMMS products are used.
What Is a Cloud CMMS?
Unlike an on-premise solution, a cloud CMMS is managed by the CMMS provider, so all you need to do is focus on using the product. With a cloud CMMS—or a CMMS that is hosted on infrastructure managed by the CMMS provider—updates happen automatically. You get new features without having to install a new version of the software. With an on-premise CMMS, you must make updates to the system yourself as they become available.
Another benefit of a cloud CMMS is the ability to enter maintenance data from anywhere. A cloud CMMS lets technicians use a mobile application to view and update work orders from the repair site or anywhere else there is an Internet connection. The mobile application syncs with the main server where all maintenance data is hosted. This way, technicians don’t have to re-enter data from a desktop computer.
What Industries Use CMMS Software?
Any industry that has any degree of maintenance needs can benefit from using a CMMS. The features they use may change depending on the scale of their operations and types of assets used, but the fundamental functions of generating and managing work orders are integral to most organizations.
Some of the industries that benefit from implementing a CMMS include:
- Food and beverage
- Farming and agriculture
- Building maintenance
- Government and municipal facilities
- Property management
Each of these industries has assets that need regular maintenance, whether those include large industrial machines, mobile equipment, buildings, or land. By managing their maintenance tasks through a CMMS, their MRO processes become more efficient, taking less time and money to perform effectively. As a result, each of these industries can reduce overhead by implementing a CMMS, even if they only use it for work order management.
CMMS Success Stories
Numerous businesses have benefitted from implementing a CMMS, particularly the mobile-first solution offered by UpKeep. Many of our customers have seen highly positive results after integrating our system into their maintenance processes. A couple of these success stories include IMT and Governors Island.
Innovative Micro Technology
When Robert Gauna joined Innovative Micro Technology (IMT), he was tasked with building a well-rounded facilities team along with an effective preventive maintenance program. The problem was they had no visibility into their equipment or its maintenance requirements. As far as their equipment’s condition and maintenance needs were concerned, the company was in the dark.
In March of 2020, IMT began the process of implementing UpKeep’s CMMS into its process. After spending some time importing all their data, the company has since seen numerous benefits, including improved visibility on its equipment, elimination of inventory inefficiencies, improved safety visibility, and more balanced workloads for their technicians. With more visibility over their data, IMT has realized cost savings that are likely to continue growing in the future.
For Governors Island’s small grounds maintenance team, communication was a challenge. Landscape manager Gil South would have to visit every site on the island every day, which was no small task, given that it takes 10 minutes to get from one side of the island to the other. To expedite communication within the team on daily tasks, a mobile solution was needed.
UpKeep’s CMMS proved an excellent solution since its intuitive design supported the team’s fast paced workflow. After a year, the crew saw significant savings in terms of time usage. Rather than visit each site to review work plans with each employee, Gil could rely on UpKeep’s mobile platform to communicate jobs and information. The end result was more efficient utilization of time, boosting actual working time from four hours out of an eight-hour workday to five or six.
Governors Island has seen other benefits as well, including improved insight into manpower requirements, a better understanding of how interruptions impact their processes, and vehicle asset tracking. Finally, at the completion of each job, the team has the satisfaction of knowing that all important information has been logged away for future use.
Computerized maintenance management systems help teams organize maintenance tasks and track maintenance activity. There are also CMMS products available that are free to use; however, many maintenance teams are still using pen and paper, spreadsheets, or no system at all according to an UpKeep survey.
With CMMS products easier than ever to use and widely available to teams with different budgets, it’s at least worth testing a CMMS.
How Do I Choose the Best CMMS Software?
Before investing in a CMMS, it’s important to define your goals and have a good understanding of your maintenance needs. You’ll also need to set up the infrastructure including a leader and budget. Once those things are in place, review a few options, select a solution to try, and conduct a trial run to see how the solution works for your organization before making the big commitment.
How Does UpKeep’s CMMS Pricing Compare With Other Solutions?
Similar to other CMMS providers, UpKeep’s CMMS pricing structure offers different levels for different enterprise sizes. There is the free version, so you can see some of the main features in action before paying anything. UpKeep’s pricing plan starts at $35 per user per month. If you’re a small to medium-sized business, you may be interested in the professional plan, which costs $60 per user per month. Our most popular plan is the business plan at $100 per user per month for medium-sized companies. The highest tier is the enterprise plan for $180 per user per month.
What Types of CMMS Solutions Should I Consider?
Many CMMS solutions are available today. Given the speed of the market, it’s important to look at cloud-based solutions. On-premise solutions are being phased out, and simply do not provide you with the flexibility and features that cloud-based, mobile solutions now offer.
How Do I Know That My CMMS Data Is Being Safeguarded?
Since providing a CMMS solution is the core business for a CMMS provider, security issues tend to be a high priority. Protecting a customer’s information and data must be paramount for a CMMS business to continue to thrive and grow. The advantage, however, is that a CMMS provider can embrace best-of-practice in security measures and pass along those safeguards to all their customers.
Which Types of Maintenance Does UpKeep’s Maintenance Software Support?
UpKeep’s CMMS solution supports several types of maintenance. Reactive or emergency maintenance work orders can be entered into the system and prioritized with the day’s tasks. UpKeep’s CMMS solution also can schedule preventive maintenance tasks ahead of time so that when weekly, monthly or quarterly inspections or maintenance tasks arise, they automatically generate work orders on the appropriate day. Finally, UpKeep can integrate with technology such as sensors, which can facilitate predictive maintenance tasks. For example, when a vibration sensor falls out of a prescribed range, a work order can be automatically generated.
How Can I Measure the Impact of a CMMS?
It’s understandable that management wants to understand the ROI of a CMMS. Depending on your company and what areas you are trying to improve, there are many measurements and KPIs that you can employ. Here are a few major considerations:
- According to the U.S. Department of Energy , for instance, a company can save 12 percent to 18 percent of the costs associated with repair and emergency maintenance when it switches to preventive maintenance.
- A report from Jones Lang LaSalle states that a company can generate an ROI of 545 percent over 20-years from switching to preventive maintenance over reactive.
- Uptime levels from plants typically employing reactive maintenance achieve an uptime of 83.5 percent while those that focus on planning, scheduling and preventive maintenance can boost that number to 98 percent update, according to Reliability Incident Management.
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